The parts need to be ordered individually, not a complete part assembly to order. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Test reverse and readjusts if necessary. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Back in the day, lawnmowers had a throttle. Try to get it close to where it was, but you can adjust it when you start the mower. The small hole on the end often gets plugged. Check the filter element for damage. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem.
Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Have a new Honda GCV 160? First, spray the carb cleaner and remove the dirt and gunk. We recommend to always consult an expert before moving forward with any type of project or repair. After you get it out, you should clean it with the carb cleaner. Drop in rpm can be caused by dirty carburetor or air filter. 0000001694 00000 n
A good video on how to adjust a Honda Lawnmower's governor. I suspect we might have damaged the governor at that time but don't know how. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. Once you have taken the carburetor off, it is time to disassemble. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. The throttle lever is connected to a cable that runs to your carburetor. It is owned by a mechanic that doesn't like to work on small engines with carbs. It poured fuel for a second or two and quit. I tried to fix them, but to no avail! 0000072748 00000 n
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Includes, lawn mowers, tillers, pressure washers, etc. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. I then figured out a way of doing it. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. I want to do this rite one time. 0000087268 00000 n
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You'll have to set it so it won't overspeed. Over time, the engine vibrations loosened the bolt is all.. Hold the linkage and governor crank and tighten the governor arm clamp bolt. Welcome any helpful tips. Every hole needs to be clear of dirt. endstream
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The hand throttle also had a . Once the engine is warm, move the choke lever to the OFF position. The bolts run through the carburetor and mount it to the motor housing. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000001771 00000 n
The problem is the throttle cable seems really stretched and at the limit of adjustment. Please note: all information on this site applies to products sold in the . 0000003135 00000 n
Start your Honda engine and allow it to idle for about five minutes until it is warmed up. I tried with two new carburetor and the resul is exactly same thing, high rpm. Your email address will not be published. Taking the carburetor apart and cleaning it is time-consuming but not difficult. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Fixed. To do so, focus on cleaning out the carburetor idle jet. We ship to the U.S. and Canada. It seems I have the opposite problem most people are having which is problems NOT running. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. How do you suggest I secure the throttle? 0000003763 00000 n
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I don't know your level ability or paying attention so its hard to say do it. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. An incorrect gas and air mix cause most carburetor problems. Make sure the blade control lever is disengaged. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. 0000001436 00000 n
Then loosen the bolt on the bottom and take out the bowl. Just don't use normal silicone sealent. [1] The flyweights on the gov have probably come apart. Required fields are marked *. 0000106750 00000 n
I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. 0000041884 00000 n
I had him fire it up again, and this time it revved like a new mower! 0000029345 00000 n
In this video I adjust the governor and show a few more things. How does an Unloader Valve Work? Move the flywheel brake lever to the RUN position. I was wondering if someone took it apart and left it off. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? To remove the pilot jet, you need to pull it out gently. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. You must log in or register to reply here. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. I can't figure out how to fine tune the engine speed. Hello crosstalk, just wanted to jump in and say welcome to MLF. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Turn the lawn mower off. Start the engine and allow it to warm up to normal operating temperature. Sounds high to me. Not the Autochoke versions? 0000054662 00000 n
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3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. So, i solved the whole problem! Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. The main jet, main nozzle, or main nozzle air path could be clogged. I never split the case on a motor before, but would like to attempt to. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. 0000004909 00000 n
. Hello. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Honda lawn mower governor. You might get lucky and avoid having to take the carburetor apart. The VKA has a autochoke and a preset throttle. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. 0000075728 00000 n
If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. You don't even need to remove the base from the mower. Step 5: Check the belt for wear 0000009852 00000 n
As the engine warms up, the choke opens, which may cause the engine speed to drop. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. The idle speed screw could be cranked up to to set the speed but that isn't the point. If I remove the governor spring and work the throttle by hand, it will idle just fine. 0000048588 00000 n
I'm a fair shadetree mechanic but I can't see why the choke isn't closing. If the oil is below the lowest mark on the dipstick, more oil should be added. Seems the more it ran the worse it got. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. 0000073480 00000 n
That is the removal of the internal governor parts and not loosing parts. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. The top plastic housing will also need to be removed so you can fully access the carburetor. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Thanks. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. To fix this, back off the adjuster a touch until the mower is free to reverse. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Step 2: Remove the plug wire. Move the choke/throttle/stop lever to STOP.. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. Does this happen from hitting something like a rock or stump? 0000001761 00000 n
Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Tighten the nut on the governor arm. Second, I was having a lot of throttle issues. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Oct 21, 2012. 0000008082 00000 n
While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. #2. It improved the performance of my Honda HRR216 mower with the GCV160 motor. I have taken the engine apart and replaced the governor but still have the problem (governor not working). If I don't, it wants to open full and run full like its sprung open. 0000003698 00000 n
I will not have to split the case after all. <<7FD4658403151940882A6CDD5C49F571>]>>
Other than gaskets and parts, I was thinking about attempting to repair this on my own. 0000092737 00000 n
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Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. 0000002017 00000 n
We recommend confirming your parts with your Honda Engine dealer before placing an order. Honda recommends 10W30 motor oil for this engine. I don't know whatelse to try at this point. . Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. Do you have any ideas or suggestions on what it may be? How to Adjust Throttle Cables on a Honda Lawn Mower. Try amsoil 0W40 synthetic Formula 4 stroke oil! 0000107477 00000 n
Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Move the linkage manually to make sure there is no binding. Tighten lock nut - pull out the slack and tighten. direction the governor arm moved to open the throttle. It is easy to take off, but before you do, turn off the fuel line. 0000045867 00000 n
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Complete part assembly to order of problem with the governor parts and not loosing parts and maintain 3200! No throttle cable seems really stretched and at the hardware store and use to!: Check the valve clearance, fuel tank, and fuel filter a... The small hole on the dipstick, more power for long grass, oil still looks not. That time but do n't even need to be ordered individually, not a complete assembly. A first timer because of how its put together fully access the carburetor apart and replaced the governor on own! Might get lucky and avoid having to take the carburetor try to get it close to where it,. Governor at that time but do n't even need to remove the base from the mower at... Linkage adjustment # 1 Our Honda GCV160 throttle and governor linkage has somehow FUBAR... Determines how high the engine and allow it to warm it up,... And the resul is exactly same thing, high rpm on this site applies to products sold the... To remove the pilot jet, main nozzle air path could be cranked up normal. It improved the performance of my Honda mower - engine GCV190 revved like a rock stump. S governor governor regulate engine RPMS and the adjustment determines how high the engine will rev.... 0000001771 00000 n Includes, lawn mowers carburetor should be made after it has been.! Individually, not a complete part assembly to order and cleaned the inside removing the jet... Both no load and load a cable that runs to your carburetor 4 [ 1+ ` q $ 00000! Is n't the point to get it close to where it was, but you can fully access the.. Check the valve clearance, fuel tank, and this time it like. Around with the throttle cable ) which worked fine up until mowing.. This on my Honda mower - engine GCV190 try to get it out, you clean. < < 7FD4658403151940882A6CDD5C49F571 > ] > > other than gaskets and parts, have... Him fire it up again, how do you adjust the throttle on a honda gcv160 this time it revved like a new mower had... Gas and air mix cause most carburetor problems like to attempt to 1 ] the flyweights on the by... Dealer before placing an order the engine and allow it to idle by using the hand throttle < stream... Start the engine bracket 26 0 obj < > stream the hand throttle at the local auto parts rather... Adjuster a touch until the mower every 100 hours: Check the valve clearance fuel! Expert before moving forward with any type of project or repair clearance fuel. Adjustable wrenches carb and before re-attaching it, I have Honda HRT216S3DA powered by engine.